The Wedge

L.J.K. Setright

 

THE THIN EDGE OF THE WEDGE was at just about the right height to chop off a USAC official at the ankles; and at a maximum slicing speed of 198mph on Indianapolis, the Lotus-STP contender should have cut clean. Whoever won and whatever happened after Spence’s death the Lotus-STP contender will still repay close examination – a flying scarlet slice two inches linger than a Cortina, one inch narrower in the track than a Toronado and probably faster round corners than anything that has ever been built before.

 

On the day when I saw The Wedge, a day that began with an urgent telephone call rousing me from my bed and summoning me to Hethel. Hill was only reaching a mere 170mph down the straight of the private test track adjacent to the Lotus factory. On the other hand the car was proving decidedly skittish because it was running on tyres that were new and unscrubbed, their treads not yet flat and so far making contact with the road over less than 80 percent of their considerable width. To tell the truth, those 12.75 by 15 Indys looked a bit too wide for the 9.5in rims to which USAC regulations limited the car, but all the monumental tractive effort had to be got through to the road somehow and an ample acreage of stable tread rubber was the only way.

 

For much the same reasons the car was a four-wheel-driver, with ideas by courtesy of Harry Ferguson Research Limited. Superficially the transmission layout might have had a lot in common with the Jensen that we all know and love, but the detail differences were surprising. The Lotus, with its 50/50 weight distribution fore and aft, also had 50/50 distribution of torque – unlike the 37 front / 63 rear arrangement of the Jensen and other four-wheel-drive cars. More surprising still, the third or center differential was not of the limited-slip variety, apparently because it just didn’t seem to be necessary. More accurately, it was not operating as a limited-slip diff but could be made to do so just by movement of a lever. According to Maurice Phillipe, the French-sounding Londoner who designed the car, they may get round to that in the future, and may even experiment with different balances of torque front and rear; but basically he believes in fair shares for all, and in giving the front tyres as much work to do as they can take.

 

Phillipe has been chief designer of Team Lotus racing cars since 1965, and it is interesting to find that he is not too keen on overdoing torsional stiffness of the hull structure. There are all sorts of good reasons for making a car as stressed-skin pseudo-monocoque, but high torsional stiffness is not necessarily one of them. The Lotus-STP Indy car rated about 3000 lb/ft per degree, a lot less than the incredible 35,000 claimed for the SPT-Paxton turbo car that so nearly won at Indy in 1967. Phillipe does not believe that figure, which is certainly an extraordinary one; the 1966 Mallite McLaren was quite exceptional among racing cars in having a torsional stiffness of 10,000lb ft/deg, the Lotus 33 better than average at something like 2400. Jack has shown us the way, said Phillipe, reminding me of what the Brabham designer Ron Taurenac told me 18 months ago: the stiffer you make your chassis the more precise your engineering has to be, the more perfectly balanced your springing, the more consistent your damping, the more difficult in sum to keep all four wheels on the road through a fast bend – and if a wheel is not on the road, what good is it?

 

What indeed? Never mind the tractive effort, never mind the cornering power, the driver of this car was going to need his brakes, and it would rather help if the tyres were on the road at the time.

 

At least those front brakes did have an advantage denied to most other racing cars in that they were connected by a differential, one of the ancillary benefits of four-wheel-drive. The differentials at the front and rear were ZF multiple affairs built into spiral bevel final-drive gearboxes by the same manufacturer. Phillipe said that they had not been set to lock up fully on the first car, meaning presumably that they had not been given that degree of preloading in the clutch plates that is optional in a ZF diff. This is rather surprising, for clutch pleat preloading is the only mode of slip-limiting in the ZF disc differential that is not dependent on a degree of reaction at the axle shafts, so it is the only thing that prevents one wheel spinning wildly if it becomes completely airborne. Either I misunderstood the man or else the Indy surface is really smooth.

 

Certainly the suspension of the Lotus should have been able to iron out bumps: total wheel movement was no less than seven inches, though the car as presented for examination at Hethel could not have been properly set up since the front springs at static deflection wee so long as to leave no ride height adjustment available, the abutment collar round the concentric damper being at the very limit of its thread travel. Even so, the thin end of The Wedge was getting noticeably nearer to the ground under braking; and if the car were lowered much further it could always been used for sweeping up the pits after the race.

 

What the nose didn’t scoop up the air intake for the oil cooler would, for it was beneath the driver’s seat, the heat exchanger matrix being beneath the small of his back and the air finally emerging from the same cowling as did the engine exhaust. Vanes in the duct turned the exhaust somewhat backwards, so that as well as providing some downthrust to keep the car on the road they produced some forward thrust as well; this cannot have amounted to a great deal, however, since the total residual thrust of the exhaust gasses after they had given up most of their energy to the turbine was only about 60lb.

 

Something rather more forcible that that is necessary to make sure that the car never showed any tendency to become airborne, even at the highest speed of which it was capable. This is why it was wedge-shaped; not merely to provide the sharp nose and blunt posterior that are fashionable, but also to ensure that no aerodynamic lift was engendered by the passage of the body through the air at high speeds. I am bound to admit that the shape of the Lotus caused me no little satisfaction, for it is just two years ago that I suggested in the pages of CAR that an awareness of what aerodynamicists call area-rule theory should govern the design of the high-speed car body, and that a wedge shape seemed most appropriate to the cars designer’s needs. Since then, Messrs Marsh and Adams have produced the sports-racing Marcos prototype of satisfyingly cuneiform shape, and now here was Mr. Phillipe admitting that the cross-sectional area of the tyres, being greater than that of the body, forced the air to accelerate over the nose of the car and thus create a region of relative low pressure, so that the shape of the Lotus was (despite the marked negative incidence of the wedge) only just succeeding in allaying the onset of positive aerodynamic lift at the front.

 

While we are on the subject of aerodynamics, it might be worth wile reminding ourselves of the virtue of the NACA type of air intake, increasingly common on racing cars and serving on this Lotus to lead air inside the body to a heavily lagged plenum chamber from which the engine could inspire. Before the invention of this peculiar flush intake of approximately triangular planform, aircraft designers were forced to build air intakes for the then new jet engines as great ugly protuberant snouts whose forward-facing apertures were at some distance from the flanks of the fuselage so as to avoid the choking effect of the boundary layer of air close to the surface of the fuselage. The NACA intake presents no frontal area at all, but is of such a shape as to strip away the interfering boundary layer, rolling it up into two vortices that conveniently dive into the hold at the last moment along with the greater mass of faster-moving air which pushes its way in without impediment. This extremely cunning design found its way from jet aircraft to the flanks of one or two streamlined motorcycles in 1954, and was then taken up by Connaught for their unsuccessful streamlined Grand Prix car. Vanwall really put it on the map among four-wheelers, and very soon after that it made its Lotus debut on the bonnet of the Super 95 Elite. Nowadays you find it all over the show, but very seldom is it aligned with local airflow – more often it points dead ahead regardless of what the air is doing.

 

There was not much danger of anything so meretricious appearing on the Indianapolis Lotus. Nearly everything was as it should be and where it should be, though there cannot have been much merit to having the breather from the final-drive casing exhausting into the driver’s compartment and it was a little disquieting to observe the presence of two large steering dampers. In almost every other respect the car was of compellingly beautiful design and construction; its only too easy to make glib references to aircraft standards of manufacture, but in this car such standards were certainly being approached. Design ingenuity and manufacturing skill had gone hand in hand: witness the main longitudinal transmission shaft linking the central differential to those at front and rear – it was free to flex, yet there was not a universal joint anywhere in it. Here were shades, if you will, of the solid-shafted V12 Grand Prix Mercedes-Benz of 1938/9. The 1939 car developed nearly the same maximum bhp as did this turbo-shaft Pratt and Whitney STN 674 turbine, and remained the world’s fastest racing car from its inception until 1951. Had it ever been taken to Silverstone, it could have lapped the circuit at about 101 mph; but of course the Lotus Indy car could have gone much faster than that. In fact during early trials it lapped Silverstone faster than it had ever been lapped before, with poor Mike Spence hopping out of his BRM and into the Lotus at every possible opportunity and ending up lapping a second faster than Hill. All that two-pedal driving of the Chaparral could have been so useful to him…